Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
fire tube boiler equation is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Take a threepass fire tube steam boiler with a capacity of 5000 kg of steam per hour and a operating pressure of 10 bar for example. The Figure below equations shows a standard three pass fire tube steam boiler system used as a template for our engineering team’s design. Conduction through piping to the water is described in the equation
A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or (many) more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.
Boiler (power generation) - Wikipedia. A boiler or steam generator is a device used to create steam by applying heat energy to water.. Once-through monotubular water tube boilers as used by Doble, Lamont and Pritchard are capable of withstanding L.D. Porta gives the following equation determining the efficiency of a steam locomotive, applicable to steam
Another tool used in boiler calculation is the pressure-enthalpy diagram for steam/water (figure 5). With the p-h diagram it is easy to visualize the partial shares of the total heat load on different heat exchanger surfaces in the boiler: drawing the steam heating process in the boiler onto the p-h diagram will give a horizontal line (if we
Shifting to real time efficiency monitoring can improve the boiler efficiency significantly depending upon the boiler type and actual conditions at site. In nutshell, monitoring and maintaining the boiler efficiency for the overall operational life of the boiler is a must to cut fuel bills and reduce carbon footprint.
ADVANCED FIRE-TUBE BOILER PROJECT Disadvantages of existing fire-tube boiler design All fire-tube boilers today share common disadvantages, a more accurate equation for mean radiant temperature was developed to address this inaccuracy.
Boiler efficiency may be indicated by. Combustion Efficiency - indicates a burners ability to burn fuel measured by unburned fuel and excess air in the exhaust; Thermal Efficiency - indicates the heat exchangers effectiveness to transfer heat from the combustion process to the water or steam in the boiler, exclusive radiation and convection losses
Boiler test codes provide elaborate and detailed boiler efficiency calculation. A simple method of boiler efficiency testing using simple boiler efficiency formula which the boiler engineer can use on a daily basis is given in this article.