Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
tds to be maintained in high pressure boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Water quality in high pressure boilers ensure availability of boiler, increase the mean time between failures, and reduce the need for post operational acid cleaning in boiler. With super critical pressure boilers and power cycles gaining importance the need for maintaining 100 % pure water has become a must.
The concentration of impurities is often termed TDS - Total Dissolved Solids (ppm) and can be measured using a conductivity or density method. Measuring TDS with the density method. TDS = 1.1 10 6 (ρ - 1) (1) where. TDS = Total Dissolved Solids (ppm) ρ = relative density of the boiler water at 15.5 o C
• The TDS in the blowdown water – the higher the TDS, the lower the amount of blowdown. • The average load level for the boiler (BHP or lbs of steam per hour). As can be seen from the above, applications with high make-up levels, high TDS in the make-up water and ex-tended operation at high load levels result in high levels
The primary purpose of blowdown is to maintain the solids content of boiler water within certain limits. This may be required for specific reasons, such as contamination of the boiler water. In this case, a high blowdown rate is required to eliminate the contaminants as rapidly as possible.
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Boiler Water Treatment Part 2 – Internal Treatment Objectives of Internal Water Treatment 1 – To control the level of total dissolved solids (TDS) within the boiler As water is boiled within the boiler and steam is produced, then the solids remain in the water and concentrate. Thus, over time the level of total dissolved solids (TDS) increases.
Feedwater for a high pressure boiler should be. When conducting a TDS or Total Dissolved Solids test, the impurity which has a high conductivity and must be be maintained in the boiler water to. prevent pitting in the boiler steam drum. The conductivity meter is used to measure the. TDS. Total alkalinity is measured. Get a Quote; 2.
High-temperature hot water boilers operate at pressures of up to 500 psig, although the usual range is 35-350 psig. System pressure must be maintained above the saturation pressure of the heated water to maintain a liquid state. The most common way to do this is to pressurize the system with nitrogen.