Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
firetube steam boiler design is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or (many) more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.
Take a threepass fire tube steam boiler with a capacity of 5000 kg of steam per hour and a operating pressure of 10 bar for example. The Figure below equations shows a standard three pass fire tube steam boiler system used as a template for our engineering team’s design. Conduction through piping to the water is described in the equation
boiler contains a safety valve that, when the pressure becomes too high due to blockage or overheating, releases the excess steam. Project Description Our engineering team designed a threepass fire tube steam boiler with a capacity of 5000 kg of steam per hour and a operating pressure of 10 bar.
Dryback boilers also require regular refractory and tube sheet inspection, which can be costly maintenance items. Trust the firetube boiler experts at IB&M. If you need help navigating the design aspects to better understand the pros and cons of wetback and dryback firetube boilers, contact our steam plant experts at IB&M today.
Designed with our exclusive “EX” technology, the boiler offers superior combustion along with extended surface tubes that transfer 85% more heat than traditional tubes. Additionally, the boiler has a larger furnace and simplified design for reduced stresses within the vessel.
Figure 5: Schematic of the Höyrytys TTK fire tube steam boiler from Figure 3 [Hoyrytys]. Fire tube boilers have a fairly large amount of contained water so that there is a considerable amount of stored heat energy in the boiler. This also allows for load swings where large amounts
2. Firebox Boiler Design. The firebox boiler design utilizes locomotive boilers and fire tube firebox boilers. As a one-pass boiler design, the combustion products pass through the locomotive boiler once. Depending on the arrangement of the tubes and baffles, some firebox boiler designs may be a three-pass or two-pass.
There are two common designs for a steam boiler: firetube and watertube. In a firetube design, a steam boiler is a pressure vessel comprised of a large shell in which the hot gases of combustion pass through one or more boiler tubes connected to the front and rear boiler sheet.
FireCAD software is being used by Steam Boiler manufacturers and Engineering consultants across the globe from over 30 countries. Design software for Grate Fired Boilers, Water Tube Package Boilers, Fire Tube Boilers both fired and waste heat type (Steam Boiler and Hot Water Boiler), Combi boilers, Economizers, Air heaters and Superheaters is available.