Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
industry water softener resin steam boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Industrial water softeners from Nancrede Engineering are the result of nearly half a century of experience in the design and manufacture of quality water treatment equipment such as industrial water softeners that meet the exacting demands of industrial water users.
Water flow from 0,125 to 20 m3/h; Resin capacity from 25 to 550 litres; Babcock Wanson provides a wide variety of water softening equipment for process industry. With more than 60 years of experience, Babcock Wanson has installed thousands of water softeners and associated equipment, with a particular focus on providing treated water for steam ...
Hard water clogs the tubes and water side of your boiler system, leaving calcium scale deposits that can degrade over 30% boiler efficiency loss. Water softening systems eliminate hard water and scale build up by introducing soluble sodium compounds (rock salt, solar salt, evaporated salt) to the water system.
Which treatment is most appropriate depends on the water supply quality, the purity requirements of the boiler, and to some extent – the budget. Water Hardness is measured in grains per gallon or ppm. The conversion is 17.1 ppm = 1 grain. One cubic foot of softener resin is typically good for 30,000 grains in exchange.
There are many variables in sizing industrial water softeners beyond the scope of the water softener calculator below. Water pressure, temperature, flow rate and cubic feet of resin per tank are all variables that also have effects on water softener sizing and are not considered here. These guides are to be used for quick estimates only.
Water softeners also significantly reduce or completely eliminate the hassle and cost of chemical treatments to keep boilers clean. Contact Aquatell for help in choosing a water softener for your boiler. Aquatell has years of experience providing water softeners for boiler feed water applications.
The alternating softener is more traditional in the boiler treatment industry and gives the customer a lot of wiggle room for changes in condensate return, hours of operation, water hardness, etc. If the end user is on a water management program with Nalco, Betz or the such, their service rep is more comfortable with twin alternating systems.
One of the most important accessories you can have for your steam boiler is a water softener, which serves several purposes and plays a crucial role in helping your boiler avoid malfunctions and run more efficiently. Let's go back to the basics and walk through how water softeners are used in steam boilers.
Hard water contains positively charged ions, like magnesium, calcium, and iron. An ion exchange in the water softener removes the positively charged ions from the water through the use of resin beads. The resin beads that are inside the resin tank are negatively charged by brine, which contains salt and potassium.