Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
water tube boiler with superheater is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
A high pressure watertube boiler (also spelled water-tube and water tube) is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which heats water in the steam-generating tubes.
In case of water tube boilers, hot gases will provide the required temperature to produce superheated steam and superheater may be an additional part of the furnace area. In other cases, separately fired superheater may be required because gas turbine produced gases are relatively cool. Boiler Superheater’s Manufacturing
Figure 1-6 shows the tube sections of a typical large water-tube boiler. Each section is designed to extract as much heat as possible from the flue gas. The five main tube sections of the boiler are the water walls (or fire walls), convec- tion tubes, superheater, economizer, and air preheater. 1-6. Get a Quote
This is due primarily to the improved buffering of the boiler water with phosphate present. Superheater Tubes. Superheater tube failures are caused by a number of conditions, both mechanical and chemical. In any instance of superheater tube failure, analysis of the deposits found is an important factor in solving the problem.
Coil boiler. These are a ‘once through’ type of water tube boiler, and referred to in some regulations as, ‘boilers with no discernible water level’. Water supply to the boiler will usually be at 10 to 15% above the steaming rate to: Ensure that all the water is not evaporated, thus ensuring that superheated steam is not produced.
A convection superheater is located in the convective zone of the furnace usually ahead of economizer ( in the path of the hot flue gases). These are also called primary superheaters. A separately fired superheater is a superheater that is placed outside the main boiler, which has its own separate combustion system.
Sandvik superheater tube and reheater tube materials cover all types of fuel, such as coal, gas, oil, black liquor and biomass. The Sandvik program also includes composite tubes consisting of two different alloys fully bonded together.