Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
water wall boiler tubes is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Water wall tubes are also referred to as the evaporator section; they contain water mostly in liquid form which gradually evaporates as it rises in the boiler. Challenges. As the water wall tubes form a lining along the whole boiler, they are submitted to a temperature gradient of 300 °C to 500 °C between the bottom section of the boiler and ...
Monowall or membrane wall ; Tangent Tube. In tangent tube arrangements, small diameter tubes are closely pitched together to form an arrangement backed by three layers, namely – refractory, insulation and boiler casing. The problem with this arrangement is that, in case of tube failure the welded repairs become a bit difficult to carry out.
Boilers suffer from many forms of degradation while in service.Water Wall tubes can suffer from Hydrogen Damage, pitting, ash and soot-blower erosion, graphitization, under-deposit corrosion, thermal fatigue cracking and creep damage.
1. Tube and Tile Water Wall At the first development of steam boiler, the designer use this type because of limitation of factory or workshop capability to make tubes are rolled into header, water drum or steam drum, so the spacing between tubes is not designed well practically.
Water Wall Panels are used in modern day Boilers in place of Steam Generating Tubes to reduce heat loss due to their gas tight nature and reduce insulation costs. We fabricate Water Wall Panels using automatic Fin to tubes welding machines and large Tube Panel Benders to achieve desired shape of panels which can have Swaged Ends, Stub Welded to ...
A water tube boiler is such kind of boiler where the water is heated inside tubes and the hot gasses surround them. This is the basic definition of water tube boiler. Actually this boiler is just opposite of fire tube boiler where hot gasses are passed through tubes which are surrounded b
In smaller boilers, additional generating tubes are separate in the furnace, while larger utility boilers rely on the water-filled tubes that make up the walls of the furnace to generate steam. High Pressure Water Tube Boiler: The heated water then rises into the steam drum. Here, saturated steam is drawn off the top of the drum.
Water drum see mud drum Water-tube boiler a boiler whose primary heating surface is composed of many small tubes, filled with water. Tubes of 3 inch diameter and above are termed "large-tube" boilers. Later water-tube designs used smaller "small-tubes" of 2 inches or less. Wet bottom furnace See also. List of boiler types, by manufacturer
We briefly discuss about Water tube boiler parts and functions. D type water tube boiler. In the water tube boiler, the water and steam flow inside the tubes and the hot gases flow over the outside surfaces. Where as in fire tube boilers hot gases from combustion travels through the tubes. flue gases produced from furnace where fuel is burnt ...