Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
boiler with superheater is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Superheater. Industrial Boilers America manufacturers and designs superheaters to fit our boiler designs and many other boiler designs. Even though Most boilers produce steam to be used at saturation temperature; that is, saturated steam. IBA provides Superheated steam boilers that vaporize the water and then further heat the steam in a ...
a component of a boiler unit that superheats steam, that is, heats steam above its saturation temperature. A superheater consists of parallel-mounted steel tubes, with internal diameters of 20 to 60 mm, connected directly to a boiler drum or to input, output, and intermediate headers.
The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler …Stress and Integrity Analysis of Steam Superheater Tubes …2004-5-26 · Vol. 7, No. 1, 2004 Stress and Integrity Analysis of Steam Superheater Tubes of a High Pressure Boiler 157 2.
Alibaba.com offers 1,371 boiler with superheater products. About 22% of these are boilers, 1% are other machinery & industry equipment. A wide variety of boiler with superheater options are available to you, such as natural circulation, once through.
A convection superheater is located in the convective zone of the furnace usually ahead of economizer ( in the path of the hot flue gases). These are also called primary superheaters. A separately fired superheater is a superheater that is placed outside the main boiler, which has its own separate combustion system.
Steam superheater is a coil type heat exchanger which is used to produce superheated steam or to convert the wet steam to dry steam, generated by a boiler. Boiler utilizes both sensible heat as well as latent heat to convert water into steam while superheater utilizes only sensible heat to superheat the steam
A superheater is a device found in steam boilers that is used to convert wet, saturated steam into dry steam. Superheaters are a very beneficial part of the steam cycle, because dry steam contains more thermal energy and increases the overall efficiency of the cycle.
2. The total pressure loss of the superheater stages should be chosen. Thus, the pressure in steam drum (drum-type boilers) or pressure after evaporator (once-through boilers) can be calculated by adding the pressure loss over the superheater stages to the pressure of the superheated steam. 3.
Superheater and reheater tubes in the next generation of coal-fired power boilers for material temperatures of up to 700ºC (1290ºF). Sanicro ® 31HT (UNS N08811/N08810) Superheater and reheater tubes in boilers with corrosive conditions. Sanicro ® 41 (UNS N08825) Superheater and reheater tubes in boilers with corrosive conditions.