Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
supercritical boiler theary is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
A supercritical steam generator is a type of boiler that operates at supercritical pressure, frequently used in the production of electric power.. In contrast to a subcritical boiler in which bubbles can form, a supercritical steam generator operates at pressures above the critical pressure – 3,200 psi or 22 MPa.
Supercritical boiler that is usually applied to 400 MW systems or larger; the design features a water-cooled dry-bottom furnace, superheater, reheater, economizer, and air heater components. Designed for both base load and full boiler variable pressure load cycling operation as well as on/off cycling operation.
Supercritical power plants use special high grade materials for the boiler tubes. The turbine blades are also of improved design and materials. In fact, the very increase in higher pressure and temperature designs are dependendent on the development of newer and newer alloys and tube materials.
Working Principle of Supercritical Steam Generators. If we look again, supercritical steam generators will experience two kinds of circulatory systems: Wet mode. Wet mode occurs when the boiler load is still below 30%, or in other words the water pressure is still below the critical point.
Super critical boiler 1. SUPERCRITICAL BOILER SHIVAJI CHOUDHURY 2. What is SUPER CRITICAL The term "supercritical" refers to main steam operating conditions, being above the critical pressure of water (221. bar). Above the critical pressure there is no distinction between steam and water, i.e. above 221. bar, water is a fluid.
Supercritical boilers do not have a steam drum that separates the steam and the water. If the entering water quality is not good, carry over of impurities can result in turbine blade deposits. Materials. Supercritical power plants use special high grade materials for the boiler tubes. The turbine blades are also of improved design and materials.