Product thermal capacity : 1-20 t/h Working pressure : 0.7-2 Mpa Available fuel : Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc. Available industries : Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc. Introduction:
superheated steam boilers is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
Technical advantages Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
Steam superheater is a coil type heat exchanger which is used to produce superheated steam or to convert the wet steam to dry steam, generated by a boiler. Boiler utilizes both sensible heat as well as latent heat to convert water into steam while superheater utilizes only sensible heat to superheat the steam
Find your superheated steam boiler easily amongst the 32 products from the leading brands (Bosch, Alfa Laval, Viessmann, ...) on DirectIndustry, the industry specialist for your professional purchases.
The OAB® is ideal for use as an industrial steam generator, for dewrinkling operations, heating of vats, cpg bottle labels, cleaning at several levels, superheated steam drying and dozens of other specific applications requiring a high efficiency boiler that does not require standard boiler certifications.
As a superheated boiler is usually operated at high pressure, the corresponding feedwater pressure must be even higher, demanding a more robust pump design. Another consideration is safety. High pressure, superheated steam can be extremely dangerous if it unintentionally escapes.
Types of Superheater Boiler - Superheater is a subcritical boiler component that serves to heat the saturated steam, at constant working pressure, so it becomes superheated steam. In its development since the beginning of the 20th century, along with various boiler design races, some engineering experts patented the design of different superheater.
Very Low to No Moisture even during start-up in the OAB. MHI BoilerFree™ Technology allows for continuous superheated steam generation unlike a boiler which has to fill up a steam chamber then discharge the steam in a batch mode. Energy efficient is reported socket to output. Nearly 90-99% Outlet to Output Efficiency, MHI Rating.
Superheated steam has more energy and can work harder than saturated steam, but the heat content is much less useful. This is because superheated steam has the same heat transfer coefficient of air, making it an insulator and poor conductor of heat. Saturated steam is preferred for heating applications, while superheated steam is used mostly in ...
Marine boilers produce high pressure superheated steam to drive the turbines. The steam is generated by the water tubes which connect the water drum to the steam drum. Water and steam circulate through the vertical banks of tubes; the inner ones supplying the top drum and the outer ones dropping steam and water back to the water drum.
Clayton's superheated steam generators provide superheated steam for a variety of industrial applications as auxiliary boilers in power plants and wherever superheated steam is required. The fast startup of these superheated boilers makes them ideal as startup boilers for gland sealing in combined cycle power plants.